Custom Soft Silicone Shower Mats for Bathroom Applications Manufactures

Overview:

Custom Soft Silicone Shower Mats are premium, non-slip bathroom accessories designed for safety and comfort. Crafted from 100% food-grade silicone, these mats are molded using high-temperature vulcanization (HTV) technology, ensuring durability, flexibility, and easy cleaning. The textured surface enhances grip, while the lightweight, waterproof design resists mold and mildew. Our factory specializes in OEM services, offering tailored solutions from design to delivery, including custom shapes, colors, and logos. With one-stop service for prototyping, production, and packaging, we guarantee fast turnaround times and strict quality control. Elevate your brand with our hygienic, eco-friendly silicone mats—ideal for residential, hospitality, or retail applications.

Characteristics:

Benefits of Our Products:

• Precision silicone compressionMolding: Leveraging silicone compression molding ensures ultra-uniform thickness and finely detailed anti-slip textures, delivering consistent comfort and safety across every mat.
• Custom Mold Engineering: Tailored mold designs allow for rapid incorporation of unique patterns, logos, or edge profiles—giving you full design flexibility without slowing down production cycles.
• Automated Curing & Demolding: Integrating automated silicone dispensing, heat-CIC curing, and demolding systems cuts cycle times and manual labor, boosting throughput and lowering per-unit manufacturing costs.
• Sustainable Material Handling: Advanced silicone compounding and regrind recycling minimize material waste, support eco-friendly operations, and drive down overall production expenses.

Quality Control Process:

The quality control process for custom soft silicone shower mats for bathroom applications encompasses a thorough inspection of incoming FDA- and RoHS-compliant silicone raw materials using FTIR spectroscopy and Shore A durometer measurements to confirm chemical composition and hardness; in-process monitoring employs a Zeiss coordinate measuring machine (CMM) and high-precision digital calipers to ensure dimensional accuracy and uniform thickness; finished mats undergo mechanical testing on an Instron universal testing machine for tensile strength (ASTM D412) and tear resistance (ASTM D624), color consistency verification with an X-Rite spectrophotometer, and slip resistance evaluation using a pendulum tribometer under both wet and dry conditions; accelerated aging studies are conducted in a programmable thermal-humidity chamber to validate long-term durability; final acceptance includes visual and microscopic inspection of surface quality and packaging integrity. The entire process is governed by ISO 9001:2015 and ISO 14001 management systems, backed by SGS and Intertek laboratory certifications, ensuring full compliance with REACH, FDA food-contact regulations, and global safety standards.

Our Factory:

Our state-of-the-art manufacturing facility is equipped with cutting-edge technologies, including CNC machining, Mirror EDM, conventional EDM, and slow-speed wire cutting (WC), ensuring precise and high-quality mold production. Featuring 15 rubber compression molding machines and 2 LSR injection molding units, our production line is optimized for maximum efficiency, consistent output, and scalability.

To uphold rigorous quality standards, we employ advanced inspection tools such as 3D projectors, sealing integrity testers, durometers, and elasticity meters, all operated by a team of certified quality control experts. Our quality management system is fully compliant with ISO 9001 and IATF 16949 certifications, guaranteeing reliable, high-performance products.

Additionally, our use of automated systems, including AutoDryers, high-speed doming machines, and precision die-cutting equipment, further enhances operational efficiency, ensuring tight process control and consistent product quality at every stage of production.