OEM Silicone Case Covers for iPhone Application Factory

Overview:

OEM Silicone Case Covers for iPhone Application refer to custom-made protective covers designed for iPhones, typically manufactured through advanced silicone injection molding or compression molding processes. These cases are made from high-quality silicone rubber, offering flexibility, durability, and a soft-touch feel. At Thesun Industry, we specialize in providing OEM services, ensuring tailor-made solutions for your needs. Our one-stop service covers everything from design to production, ensuring top-notch quality and timely delivery. We ensure precise molding techniques and use medical-grade, eco-friendly materials to deliver products that are both functional and aesthetically pleasing.

Basic Information:

Production Process:

1. Design & Prototyping:

The process begins with the design phase, where custom specifications for the silicone case are discussed. A prototype is then created to visualize and validate the design, ensuring it fits perfectly with the intended iPhone model.

2. Mold Design & Fabrication:

Once the prototype is approved, a mold is designed and fabricated using advanced CAD software. The mold is carefully crafted to match the precise shape and dimensions of the silicone case.

3. Silicone Material Selection:

High-quality silicone rubber, typically medical-grade or food-grade for safety and durability, is selected. The material choice is crucial for ensuring flexibility, softness, and long-term performance of the case.

4. Injection or Compression Molding:

The silicone material is injected or compressed into the mold under controlled conditions. The molding process ensures that the silicone case takes the exact shape of the mold, with precise detailing and smooth finishes.

5. Curing Process:

After molding, the silicone case undergoes a curing process, typically in an oven or with ultraviolet light, to harden and solidify the silicone, ensuring the case retains its shape and durability.

6. Post-Molding Inspection:

After curing, each case undergoes rigorous quality checks, including dimensional measurements, texture evaluations, and color consistency checks to ensure it meets high-quality standards.

7. Surface Treatment & Customization:

If required, additional surface treatments like screen printing, embossing, or coating are applied for customization. This step ensures the case meets branding requirements and adds visual appeal.

8. Packaging & Shipping:

The final products are carefully packaged to avoid damage during transportation. The cases are then prepared for shipment, ensuring timely delivery to customers.

Quality Assurance:

Quality assurance for OEM silicone case covers for iPhone applications involves rigorous material inspection, dimensional accuracy verification, and durability testing (stretch resistance, tear strength, and impact absorption) to meet Apple’s MFi certification standards. Key qualifications include ISO 9001/13485 certifications and IECQ QC 080000 compliance. Critical testing equipment includes tensile testing machines for pull-force validation, Shore A durometers for hardness measurement, abrasion resistance testers, spectrophotometers for color consistency checks, coordinate measuring machines (CMM) for precision fitment, and environmental chambers for thermal cycling (-20°C to 60°C) and salt spray corrosion testing. All products undergo CPSC safety standards validation and 72-hour accelerated aging assessments before shipment.

Our Factory:

Our state-of-the-art manufacturing facility is equipped with advanced technologies, including CNC machining, Mirror EDM, conventional EDM, and Slow-Speed Wire Cutting (WC), ensuring exceptional precision in mold production. With 15 rubber compression molding machines and 2 LSR injection molding units, our production line is strategically optimized to deliver high efficiency, increased production capacity, and consistent performance.

To uphold the highest quality standards, we utilize sophisticated inspection instruments such as 3D projectors, sealing testers, durometers, and elasticity gauges. These tools are operated by our highly skilled and certified quality control professionals. Our operations are fully compliant with ISO 9001 and IATF 16949 certifications, guaranteeing the consistent manufacture of reliable, high-performance components.

Additionally, we integrate automated systems, including AutoDryers, high-speed doming machines, and precision die-cutting equipment, to streamline production processes and maintain strict precision throughout. These innovations enhance productivity, ensure optimal product quality, and deliver consistent results at every stage of production.